Sonya and Rock catching up....................................A wall of fermenters taunting me
Grist hopper (top), Mash Tun, and Brew Kettle in the background
Not surprisingly, a system like the one I saw in Vegas is just a wee bit out of my level of affordability. Just for kicks, I got a few quotes on some larger (for me) systems from various manufacturers, all which confirmed that I will be starting as a Nano and working my way up. Quotes for the minimal-size systems (7-10 BBL) range from $200K - $350K, and that's for pretty much a basic system, with no frills. Looking at the smaller systems (3 BBL), I got quotes that range in $40K - $50K price point. GULP!!! None of these include the bottling/kegging lines or cleaning equipment, nor do they include shipping. It's no wonder that more folks don't get into this business. It's downright oppressive!
I just want to make beer and have others in this area get to appreciate the good stuff. I did receive a quote from the nice folks at SABCO, who are the manufacturers of a slick little system called the "Brew-Magic". It is a fully automated and computerized small brewing system with all the bells and whistles - in essence, a full scale large production system in miniature. It is affordable (at least compared to the big systems) and would certainly work for my needs EXCEPT that you can only brew 10 gallons of beer at a time.
After Roscoe and I put our heads together, we decided that he is a pretty industrious guy and that I have a little bit of money. We think we have the technology and skill to buy all the components and construct the brewery ourselves. For the same amount of money as the Brew-Magic, we can build a larger-capacity (1 BBL - 31 Gallons) - one that has triple the capacity of the Brew-Magic, and with the help of the nice folks at High Gravity Brewing, make this thing work at a reasonable cost. So I have made the decision to purchase a 55 gal electric-element brewery with three 42 gallon fermenters to start. The entire system, which included the pump, three 55 gallon brewhouse vessels, electronic temperature controller, wort chiller, fermenters and all the necessary lines and probes will cost me less than $10,000, and will give us the capacity needed to start our little enterprise. Of course, that still doesn't include the kegs or the keg washing station, but at least I can swallow this cost without too much pain. If for some weird reason, this all goes down the tubes, I will have the best home-brewing system ever and will apply for the monthly "Pimp My System" on the AHA site. Next, how I plan on "breaking-even (at least initially).